Posted by Sasquatch on May 15th 2025
Mastering MOLLE Gear: How to Use It and Why It’s Great for Outdoor Adventures
At Thunderhead Outfitters, we know that the right gear can make or break your outdoor experience. That’s why we’re huge fans of MOLLE gear—a versatile, modular system that’s become a go-to for adventurers, survivalists, and tactical enthusiasts. But what exactly is MOLLE, how do you use it, and why should you add it to your kit? Let’s break it down.
What Is MOLLE Gear?
MOLLE (Modular Lightweight Load-carrying Equipment) is a military-inspired system designed for attaching pouches, holsters, and accessories to gear like backpacks, vests, and belts. It uses a grid of webbing—called PALS (Pouch Attachment Ladder System)—with rows of nylon stitching that allow you to securely attach compatible items. Originally developed for military use, MOLLE has become a favorite for civilians thanks to its flexibility and durability.
MOLLE gear is cross-compatible no matter who made it, or whether it's military surplus or newly manufactured tactical gear. It all works together seamlessly.
At Thunderhead Outfitters, we stock a wide range of MOLLE-compatible gear, from tactical backpacks to modular pouches, perfect for customizing your setup.
How to Use MOLLE Gear: A Step-by-Step Guide
Using MOLLE gear might seem intimidating at first, but it’s straightforward once you get the hang of it. Here’s how to set up your MOLLE system for maximum efficiency.
Step 1: Choose Your Base Platform
Start with a MOLLE-compatible base, like a backpack, chest rig, or plate carrier. Look for the telltale rows of webbing—these are where you’ll attach your accessories.
- Example: Our USMC MOLLE FILBE Assault Packs are a great starting point, offering plenty of attachment points for customization on the front and side faces of the pack.
Step 2: Select Your Attachments
Pick MOLLE-compatible pouches or accessories based on your needs. Common options include:
- Utility pouches for tools or first aid kits.
- Hydration pouches for water bottles or bladders.
- Ammo pouches for hunters or shooters.
- Dump pouches for quick storage.
At Thunderhead Outfitters, we carry a variety of MOLLE pouches to suit any adventure.
Step 3: Attach Your Gear
Here’s where the magic happens. MOLLE attachments use straps or clips that weave through the webbing to secure items. Follow these steps:
- Align the attachment’s straps with the webbing on your base platform.
- Weave the straps through the webbing loops, alternating between the pouch and the platform (like lacing a shoe).
- Secure the straps by snapping them shut or tucking them into the pouch’s built-in fasteners.
- Tip: Ensure your pouches are tightly secured to avoid movement during activity. Double-check by giving them a gentle tug.
Step 4: Organize for Accessibility
Place your most-used items where they’re easy to reach. For example:
- Attach a first aid pouch to the front of your vest for quick access.
- Position a hydration pouch on the side of your backpack for mid-hike sips.
- Keep heavier items lower on your rig to maintain balance.
- Example: A MOLLE water bottle pouch on your pack ensures you stay hydrated without digging through your bag.
Step 5: Test and Adjust
Take your setup for a test run—whether it’s a hike, camping trip, or range day. Adjust the placement of pouches as needed for comfort and efficiency. MOLLE’s modular design lets you reconfigure your gear for different activities, so don’t be afraid to experiment.
Why MOLLE Gear Is Great: 5 Key Benefits
Now that you know how to use MOLLE, let’s explore why it’s a game-changer for outdoor enthusiasts.
1. Unparalleled Customization
MOLLE lets you build a gear setup tailored to your exact needs. Whether you’re camping, hunting, or prepping, you can add, remove, or reposition pouches to match the task at hand.
- Why It’s Great: One backpack can serve multiple purposes—swap out a med kit for a fishing tackle pouch in seconds.
2. Rugged Durability
MOLLE gear is built to military specs, meaning it’s designed to endure harsh conditions. The webbing, stitching, and materials (often heavy-duty nylon) can handle rough terrain, heavy loads, and extreme weather.
- Why It’s Great: Your gear stays secure, even on the toughest adventures. MOLLE backpacks are built to last for years.
3. Scalability for Any Mission
Start with a basic setup and expand as needed. MOLLE’s modular nature means you can add more pouches or accessories as your needs grow—without buying a whole new system.
- Why It’s Great: It’s a cost-effective way to adapt your gear over time, whether you’re a minimalist hiker or a fully loaded survivalist.
4. Improved Organization and Accessibility
With MOLLE, everything has its place. You can position gear exactly where you need it, reducing the time spent rummaging through your pack in critical moments.
- Why It’s Great: Quick access to essentials—like a knife, flashlight, or first aid kit—can be a lifesaver in the wild.
5. Compatibility with Military Surplus
Many military surplus items, like assault packs, backpacks, chest rigs, or field vests, are MOLLE-compatible, letting you mix and match modern and vintage gear for a hybrid setup.
- Why It’s Great: You get the best of both worlds—modern functionality with the rugged authenticity of surplus gear. Check out our military surplus collection for compatible pieces.
Tips for Getting the Most Out of Your MOLLE Gear
- Balance Your Load: Distribute weight evenly to avoid strain. Heavier items should sit closer to your body and lower on your rig.
- Label Pouches: Use tags or color-coded straps to quickly identify contents (e.g., red for first aid).
- Practice Setup: Familiarize yourself with attaching and detaching pouches before heading out—it’ll save time in the field.
- Maintain Your Gear: Clean and inspect your MOLLE gear regularly to ensure straps and webbing stay in top condition.
- Explore Add-Ons: Enhance your setup with MOLLE-compatible accessories like carabiners, hydration tubes, or morale patches for a personal touch.
Why Choose Thunderhead Outfitters for MOLLE Gear?
At Thunderhead Outfitters, we’re committed to helping you gear up with the best MOLLE equipment. Our curated selection includes:
- High-Quality Products: From backpacks to pouches, our MOLLE gear is built for durability and performance.
- Affordable Prices: Get military-grade functionality without the premium price tag.
- Expert Support: Have questions about setting up your MOLLE system? Reach out to us on social media or stop by our retail location if you're near Centerville, OH for help building your MOLLE system.
Gear Up with MOLLE Today
MOLLE gear offers unmatched versatility, durability, and organization—making it a must-have for any outdoor enthusiast. Whether you’re hiking, camping, or preparing for the unexpected, a MOLLE setup from Thunderhead Outfitters ensures you’re ready for anything.
Ready to build your perfect kit? Explore our MOLLE gear collection and start customizing today. Adventure awaits!
Happy exploring,
Sasquatch at Thunderhead Outfitters